Welding plays a critical role in the longevity and reliability of many construction projects. In order to help reduce the total time required to see a project through to completion, many construction companies rely on capacitor discharge (or CD) welding. This welding technique can prove invaluable when it comes to welding studs firmly in place, but only when the weld is completed properly. Setting up for a CD weld is important if you want your studs to remain firmly in place.
Here are two tips that you can use to help you properly set up for a CD weld in order to improve the quality of your construction projects in the future.
1. Establish a secure ground connection.
Although a ground connection is critical for any type of weld, it's absolutely essential that you establish a secure ground connection before beginning to use CD welding techniques on a stud.
One of the benefits of the CD welding technique is that the weld cycle can be completed within 0.01 seconds. If any of the energy being supplied to the welding machine is lost due to an improper ground connection, the finished quality of the weld will be weaker than expected. This could cause your studs to fail prematurely.
Make sure that you are grounding directly to your work piece in order to ensure that you have a secure ground connection before you complete a CD weld on a stud.
2. Make sure you have the correct spring pressure.
The type of pressure that is applied to the weld pin in order to push it into the welding pool is commonly referred to as the spring pressure. In order to successfully complete a CD weld cycle, you need to ensure that your machine's gun is applying the right amount of spring pressure to create a seamless and strong weld seam.
Many modern welding machines feature guns with adjustable spring pressure, so double check that your pressure settings are correct for the type of material you are welding before you attempt to weld a stud into place.
Having the ability to rely on CD welding techniques when securing studs into place as you complete a construction project gives you the ability to reduce overall weld times and create a lightweight seam that won't show evidence of discoloration or riveting. In order to ensure that you are maximizing the benefits CD welding can provide, you need to properly set up for each weld by establishing a secure ground connection and adjusting your machine's spring pressure. This will allow you to firmly weld studs into place in the future. Visit a site like http://www.norfas.com for more help.